Product Description:

The Disc Granulator, also called a Pan Granulator, is a reliable and high-performance machine designed to transform fine powders into smooth, round granules. Its rotating inclined disc rolls and agglomerates the material with the help of friction, moisture, and centrifugal force, producing uniform, durable granules with excellent density.

The working disc is crafted from high-strength steel and lined with corrosion-resistant materials for long-lasting durability. The disc angle can be easily adjusted to achieve the desired granule size, typically ranging from 2 to 15 mm, offering flexibility for different production needs. Thanks to its simple design, smooth operation, and low energy consumption, the machine delivers consistent results while keeping operating costs low. Granulation rates often exceed 90%, making it highly efficient for continuous production.

This versatile granulator is widely used across multiple industries, including fertilizer production, bentonite cat litter manufacturing, chemical processing, ceramics, and animal feed. In fertilizer applications, it works perfectly with both organic and compound fertilizers, improving granule uniformity and product quality. For cat litter, it produces dense, dust-free granules with smooth surfaces, enhancing absorption and overall product performance.

Compact, easy to operate, and simple to maintain, the disc granulator is ideal for both small-scale workshops and large industrial production lines. Whether used independently or as part of a complete production system, it ensures stable performance, high efficiency, and reliable long-term operation.

Features:

1.High Granulation Rate
Efficiently turns fine powders into uniform, round pellets with over 90% granulation yield, improving production output and reducing waste.

2.Adjustable Pellet Size
Pellet size can be easily controlled by adjusting the disc angle and material moisture, typically producing granules from 2 to 15 mm.

3.Energy-Efficient Design
Optimized mechanical structure and low-power transmission reduce energy consumption, lowering operational costs for continuous production.

4.Stable and Reliable Operation
Smooth rotation and robust transmission system ensure consistent pellet quality and long-term performance even under continuous use.

5.Durable Construction
The disc and key components are made of high-strength steel with anti-corrosion lining, ensuring long service life and resistance to wear.

6.Easy to Operate and Maintain
Simple structure and intuitive controls make the machine easy to operate, clean, and maintain, saving labor and time.

7.Versatile Applications
Suitable for granulating fertilizers, bentonite cat litter, chemical powders, ceramics, and animal feed, delivering consistent and high-quality pellets.

8.Compact and Space-Saving
Designed for both small and large-scale production plants, the machine occupies minimal space while providing high efficiency.

Technical Parameters:

Applications:

The disc granulator is widely used for forming powder materials into uniform pellets in various industries:

• Fertilizer Production: Organic and compound fertilizers.
• Cat Litter Manufacturing: Bentonite and other absorbent powders.
• Chemical Industry: Granulation of chemical powders and additives.
• Ceramics: Forming fine ceramic powders into pellets.
• Animal Feed: Producing uniform feed pellets.

Its adjustable disc angle and moisture control allow precise pellet size, making it suitable for both small workshops and large-scale production lines.

Support and Services:

At Tianci Heavy Industry Machinery, we are committed to providing complete support and services to ensure every customer achieves the best results from our equipment. From project planning to after-sales maintenance, our team offers professional assistance at every stage.

1. Pre-sales Consultation
We help customers choose the most suitable machines according to their materials, capacity, and production needs. Customized design and technical solutions are available to meet specific project requirements.

2. Installation and Training
Our experienced engineers can guide installation on-site or online. We also provide detailed operation manuals and training to ensure smooth and efficient production startup.

3. After-sales Service
We offer long-term technical support, quick spare parts supply, and regular maintenance guidance. Any issues are addressed promptly to minimize downtime and keep your production running steadily.

4. Global Support
With successful projects in over 200 countries, we understand the needs of different markets and provide reliable service wherever you are.

At Tianci, our mission is not only to deliver high-quality machines but also to build lasting partnerships through trust, professionalism, and continuous support.

FAQ:

Q1: What materials can the disc granulator process?
A1: The disc granulator is suitable for a wide range of powder materials, including bentonite cat litter, organic fertilizer, compound fertilizer, ceramic powder, and chemical materials. It can shape fine powders into round, uniform pellets efficiently.

Q2: What is the capacity range of the disc granulator?
A2: We offer various models with capacities from 1 to 10 tons per hour. Custom designs are available according to your production scale and material characteristics.

Q3: How does the disc granulator work?
A3: The machine uses a rotating inclined disc to roll and agglomerate materials into spherical granules. With the help of controlled moisture or binder, the powders gradually form uniform pellets during rotation.

Q4: What are the advantages of using a disc granulator?
A4: It features a high granulation rate (up to 90%), low energy consumption, stable operation, and easy maintenance. The pellet size can be adjusted by changing the disc angle or material moisture.

Q5: Do you provide installation and after-sales service?
A5: Yes. We offer on-site or online installation guidance, operator training, and long-term technical support. Spare parts are available quickly to ensure continuous production.